CCS Busbar For Battery Module Space Saving Design Flexible Configuration

The CCS Busbar for Battery Module is an integrated electrical connection and cell monitoring component designed for lithium-ion battery modules and battery packs. CCS, or Cell Contact System, combines busbars with cell voltage and temperature sensing circuits to simplify battery module wiring and improve the overall electrical architecture.

Designed for EV batteries, energy storage systems, and other lithium battery applications, the CCS busbar can provide reliable electrical connections between battery cells while supporting voltage and temperature signal collection. Its integrated structure helps reduce wiring complexity, save installation space, and improve the consistency of battery module assembly.

Key Features

• Integrated Cell Contact System – Combines busbars and cell monitoring connections into a compact assembly.
• Reliable Electrical Connection – Provides stable current paths between battery cells.
• Cell Voltage Monitoring – Supports voltage signal collection for battery management systems.
• Temperature Sensing – NTC temperature sensors can be integrated according to application requirements.
• Space-Saving Design – Helps reduce the amount of traditional wiring inside the battery module.
• Modular Structure – Designed for efficient integration into battery modules and packs.
• Flexible Configuration – Busbar layout, sensing circuits, connectors, and module dimensions can be customized.
• OEM/ODM Support – Suitable for customized battery module and battery pack projects.

Applications

The CCS busbar can be used in:

• Electric vehicle (EV) battery modules
• Lithium-ion battery packs
• LiFePO4 battery modules
• Battery energy storage systems (BESS)
• Electric commercial vehicles
• Industrial battery systems
• High-voltage battery packs
• Customized battery modules

Custom CCS Busbar Solutions

We provide customized CCS busbar assemblies according to the customer's battery cell arrangement and battery module design.

Customization options include:

• Busbar material and thickness
• Cell configuration
• Busbar layout
• Voltage sensing points
• Temperature sensor configuration
• FPC/PCB integration
• Connector type
• Insulation structure
• Module dimensions
• Mounting points
• Communication interface
• Protective cover design

Customers can provide 2D drawings, 3D CAD files, battery cell dimensions, cell arrangement, electrical specifications, and sensing requirements for engineering evaluation.

Technical Parameters